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  #1
jean
 
Default Looking for information on engine balancing for a Norton

I am presently building a café racer using a Commando engine in a
Featherbed frame (see http://www.pbase.com/jeandr/cafe_racer&page=all for
pics). The local shop I want the job to be done can do the job if they are
supplied with the right information but since they are car guys, they have
no data about motorcycles and especially old motorcycles.

As can be seen, the engine I will be using is a Commando, probably a 750
(not the crankcases presently in the frame) with the engine leaning forward
à la Commando. The only information about engine balance I have been able
to find so far is that for an Atlas, the balance factor should be 84% and I
was told that a Commando engine in an Atlas frame that factor should be 74%.
I was asked by the engine shop what should the reciprocating and rotating
factors should be but I have no idea what they are talking about and I have
so far not found anything on the Internet about engine balance. I had an
article about engine balance I clipped from an old magazine but it was lost
in a flooded basement a few years ago, I remember a picture showing a
connecting rod with the big end on a scale and the small end resting on a
pedestal, off the scale, I also remember a picture with a crank on which
weights were attached in a balancing machine (rotating) and another showing
someone drilling a counterweight, that is my knowledge of balancing.

The question I have is how are the weights attached to the crankshaft
determined? and what should the balance factor be for a Commando engine
installed in a featherbed frame, 74% or 84%? How are reciprocating and
rotating weights determined? what should I give to the engine repair shop
for information that they could understand and properly balance my
crankshaft?

Many questions, I hope someone can help me or point me to someone who can,

Jean

PS I have some pictures of vintage races in a few galleries at
http://www.pbase.com/jeandr/root if anyone has interest in those things.
The pictures were taken on 3 tracks in Canada (Shubenacadie in Nova Scotia,
Saint-Eustache in Québec and Mosport in Ontario)


 
  #2
kenney@cix.compulink.co.uk
 
Default Re: Looking for information on engine balancing for a Norton

In article <6oidnYds2YG6V4_bnZ2dnUVZ_rSjnZ2d@giganews.com>,
try_to@find.it (jean) wrote:

> The question I have is how are the weights attached to the crankshaft
> determined?


That I can answer they are determined as a percentage of the piston and
and connecting rod weight. The actual figure can vary from anything to
zero and 100 per cent with something between 70 and 90% being common.
Ultimately it is a matter of experimentation with a particular engine
and frame to get the best result. You can separate things into
reciprocating and rotating factors but I have never seen it done for
motorcycle engines.

I cant give any specific information but in most cases balance was
adjusted by drilling holes in the flywheels and filling them with lead.
Or by drilling the holes in big end side of the wheel and using alloy
plugs.



Ken Young
 
  #3
sweller
 
Default Re: Looking for information on engine balancing for a Norton

On Apr 3, 11:42 pm, "jean" <try...@find.it> wrote:

> I am presently building a café racer using a Commando engine in a
> Featherbed frame (seehttp://www.pbase.com/jeandr/cafe_racer&page=allfor
> pics).


Why belt final drive?

--
Simon

 
  #4
jean
 
Default Re: Looking for information on engine balancing for a Norton


"sweller" <sweller@mztech.fsnet.co.uk> a écrit dans le message de
news:1175966268.154466.238000@q75g2000hsh.googlegr oups.com...
On Apr 3, 11:42 pm, "jean" <try...@find.it> wrote:

> I am presently building a café racer using a Commando engine in a
> Featherbed frame (seehttp://www.pbase.com/jeandr/cafe_racer&page=allfor
> pics).


Why belt final drive?

For one, it will be different, second a belt is a lot cleaner than a chain
and third, a belt can last longer than the engine, they are now guaranteed
for life on HDs. One of the drawbacks is that it is harder to change ratios
and the pulley weighs more than a sprocket.

Jean



 
  #5
Oily
 
Default Re: Looking for information on engine balancing for a Norton


"jean" <try_to@find.it> wrote in message
news:-4idnf9pPpQ5oKnbnZ2dnUVZ_segnZ2d@giganews.com...
>
> "sweller" <sweller@mztech.fsnet.co.uk> a écrit dans le message de
> news:1175966268.154466.238000@q75g2000hsh.googlegr oups.com...
> On Apr 3, 11:42 pm, "jean" <try...@find.it> wrote:
>
> > I am presently building a café racer using a Commando engine in a
> > Featherbed frame (seehttp://www.pbase.com/jeandr/cafe_racer&page=allfor
> > pics).

>
> Why belt final drive?
>
> For one, it will be different, second a belt is a lot cleaner than a chain
> and third, a belt can last longer than the engine, they are now guaranteed
> for life on HDs.


That doesn't say much for the life of the engines. I've always wondered how
the belt would cope with a pebble getting thrown in, possibly from the front
wheel, total enclosure maybe?

Oily

One of the drawbacks is that it is harder to change ratios
> and the pulley weighs more than a sprocket.
>
> Jean
>
>
>



 
  #6
Austin Shackles
 
Default Re: Looking for information on engine balancing for a Norton

On or around Sun, 29 Apr 2007 12:19:16 +0100, "Oily"
<martinhill100@nospambtconnect.com> enlightened us thusly:

>That doesn't say much for the life of the engines. I've always wondered how
>the belt would cope with a pebble getting thrown in, possibly from the front
>wheel, total enclosure maybe?


Harley don't enclose 'em. The belts are pretty tough, I reckon they'd just
spit the pebble out again.
--
Austin Shackles. www.ddol-las.net my opinions are just that
Travel The Galaxy! Meet Fascinating Life Forms...
------------------------------------------------\
>> http://www.schlockmercenary.com/ << \ ...and Kill them.

a webcartoon by Howard Tayler; I like it, maybe you will too!
 
  #7
Oily
 
Default Re: Looking for information on engine balancing for a Norton


"Austin Shackles" wrote.........

> > I've always wondered how
> >the belt would cope with a pebble getting thrown in, possibly from the

front
> >wheel, total enclosure maybe?


>
> Harley don't enclose 'em. The belts are pretty tough, I reckon they'd

just
> spit the pebble out again.
>

I know they don't, just wondered how they would cope, must be okay.
Anyhow, how do you know so much about 'Ardly Movin'sons, I thought you
didn't like 'em. First time I had a ride on one was last year (three
actually, a 1200 and two 1450s), I reckon I could live with one.

Oily


 
  #8
Austin Shackles
 
Default Re: Looking for information on engine balancing for a Norton

On or around Sun, 29 Apr 2007 22:44:48 +0100, "Oily"
<martinhill100@nospambtconnect.com> enlightened us thusly:

>
>"Austin Shackles" wrote.........
>
>> > I've always wondered how
>> >the belt would cope with a pebble getting thrown in, possibly from the

>front
>> >wheel, total enclosure maybe?

>
>>
>> Harley don't enclose 'em. The belts are pretty tough, I reckon they'd

>just
>> spit the pebble out again.
>>

>I know they don't, just wondered how they would cope, must be okay.
>Anyhow, how do you know so much about 'Ardly Movin'sons, I thought you
>didn't like 'em. First time I had a ride on one was last year (three
>actually, a 1200 and two 1450s), I reckon I could live with one.


I've nothing much against 'em. They're a bit like the bike equivalent of a
land rover...
--
Austin Shackles. www.ddol-las.net my opinions are just that
Travel The Galaxy! Meet Fascinating Life Forms...
------------------------------------------------\
>> http://www.schlockmercenary.com/ << \ ...and Kill them.

a webcartoon by Howard Tayler; I like it, maybe you will too!
 
  #9
mhall
 
Default Re: Looking for information on engine balancing for a Norton

On 3 Apr, 23:42, "jean" <try...@find.it> wrote:
> I am presently building a café racer using a Commando engine in a
> Featherbed frame (seehttp://www.pbase.com/jeandr/cafe_racer&page=allfor
> pics). The local shop I want the job to be done can do the job if they are
> supplied with the right information but since they are car guys, they have
> no data about motorcycles and especially old motorcycles.
>

.....
>
> Many questions, I hope someone can help me or point me to someone who can,
>
> Jean


Have you spoken to either Mick Hemmings
Mick Hemmings Motorcycles
72-74 Overstone Road
Northampton
NN1 3JS
Northamptonshire
UK
Tel: 01604 638505
Fax: 01604 631838

or Les Emery at Norvil Motorcycles
Norvil Motorcycle Company Ltd.
Corner Garage, 96 - 98 Cannock Road, Chase Terrace, Burntwood,
Staffordshire. WS7 1JP. England
Telephone: +44 (0) 1543 278008
Facsimilie: +44 (0) 1543 274775
(http://www.norvilmotorcycle.co.uk/).

Between them, there probably isn't much they don't know about Norton
twins and fitting a Commando engine into a Featherbed frame is fairly
common, at least, one of my mates has done it but I can't remember if
he bothered much about the balance factor!

Mark

 
  #10
Champ
 
Default Re: Looking for information on engine balancing for a Norton

On Mon, 30 Apr 2007 09:23:19 +0100, Austin Shackles
<austinDITCHTHISFORBETTERRESULTS@ddol-las.net> wrote:

>>Anyhow, how do you know so much about 'Ardly Movin'sons, I thought you
>>didn't like 'em.


>I've nothing much against 'em. They're a bit like the bike equivalent of a
>land rover...


<nods>

Yep - they're both appalling vehicles.

--
Champ
 
  #11
platypus
 
Default Re: Looking for information on engine balancing for a Norton

Champ wrote:
> On Mon, 30 Apr 2007 09:23:19 +0100, Austin Shackles
> <austinDITCHTHISFORBETTERRESULTS@ddol-las.net> wrote:
>
>>> Anyhow, how do you know so much about 'Ardly Movin'sons, I thought
>>> you didn't like 'em.

>
>> I've nothing much against 'em. They're a bit like the bike
>> equivalent of a land rover...

>
> <nods>
>
> Yep - they're both appalling vehicles.


<fondles Ural distractedly>

--
platypus

"Merely corroborative detail, intended to
give artistic verisimilitude to an otherwise
bald and unconvincing narrative."
 
  #12
Wicked Uncle Nigel
 
Default Re: Looking for information on engine balancing for a Norton

Using the patented Mavis Beacon "Hunt&Peck" Technique, Champ
<news@champ.org.uk> typed
>On Mon, 30 Apr 2007 09:23:19 +0100, Austin Shackles
><austinDITCHTHISFORBETTERRESULTS@ddol-las.net> wrote:
>
>>>Anyhow, how do you know so much about 'Ardly Movin'sons, I thought you
>>>didn't like 'em.

>
>>I've nothing much against 'em. They're a bit like the bike equivalent of a
>>land rover...

>
><nods>
>
>Yep - they're both appalling vehicles.


Remind me to introduce you to the Landcruiser.

You're going to *hate* it.

--
Wicked Uncle Nigel - Podium Placed Ducati Race Engineer as featured in
Performance Bikes and Fast Bikes

WS* GHPOTHUF#24 APOSTLE#14 DLC#1 COFF#20 BOTAFOT#150 HYPO#0(KoTL) IbW#41
SBS#39 OMF#6 Enfield 500 Curry House Racer "The Basmati Rice Burner",
Honda GL1000K2 (Falling apart) Kawasaki ZN1300 Voyager "Oh, Oh, It's so big"
Suzuki TS250 "The Africa Single" Yamaha Vmax Honda ST1100 wiv trailer

 
  #13
jean
 
Default Re: Looking for information on engine balancing for a Norton


"Austin Shackles" <austinDITCHTHISFORBETTERRESULTS@ddol-las.net> a écrit
dans le message de news:ecu933hmjh5ohb35jpf440kc01ko7ir3fn@4ax.com...
> On or around Sun, 29 Apr 2007 12:19:16 +0100, "Oily"
> <martinhill100@nospambtconnect.com> enlightened us thusly:
>
> >That doesn't say much for the life of the engines. I've always wondered

how
> >the belt would cope with a pebble getting thrown in, possibly from the

front
> >wheel, total enclosure maybe?

>
> Harley don't enclose 'em. The belts are pretty tough, I reckon they'd

just
> spit the pebble out again.
> --


The belts are indeed very tough and the pulleys are too. I had to machine
the pulley I have to take it down from 1½" in width to 21mm for the belt I
am using. The pulley simply ate a HSS cutting tool, I had to use a carbide
tipped cutter and be very gentle with it. BTW, the rear pulley is
aluminium, the front is tempered steel. I think this whole drivetrain will
outlast the bike ;-)

Jean


 
  #14
jean
 
Default Re: Looking for information on engine balancing for a Norton


"mhall" <mshall@lineone.net> a écrit dans le message de
news:1177935057.220554.131500@n76g2000hsh.googlegr oups.com...
On 3 Apr, 23:42, "jean" <try...@find.it> wrote:
> I am presently building a café racer using a Commando engine in a
> Featherbed frame (seehttp://www.pbase.com/jeandr/cafe_racer&page=allfor
> pics). The local shop I want the job to be done can do the job if they

are
> supplied with the right information but since they are car guys, they have
> no data about motorcycles and especially old motorcycles.
>

.....
>
> Many questions, I hope someone can help me or point me to someone who can,
>
> Jean


Have you spoken to either Mick Hemmings
Mick Hemmings Motorcycles
72-74 Overstone Road
Northampton
NN1 3JS
Northamptonshire
UK
Tel: 01604 638505
Fax: 01604 631838

or Les Emery at Norvil Motorcycles
Norvil Motorcycle Company Ltd.
Corner Garage, 96 - 98 Cannock Road, Chase Terrace, Burntwood,
Staffordshire. WS7 1JP. England
Telephone: +44 (0) 1543 278008
Facsimilie: +44 (0) 1543 274775
(http://www.norvilmotorcycle.co.uk/).

Between them, there probably isn't much they don't know about Norton
twins and fitting a Commando engine into a Featherbed frame is fairly
common, at least, one of my mates has done it but I can't remember if
he bothered much about the balance factor!

Mark

I got this from a Norton tuner. "Weigh everything that is attached to the
crankshaft (pistons, rods, bolts, caps, pins, clips...) take 84% of this
weight and this is what needs to be attached to the crankshaft by the engine
balancing operator, then balance by drilling material away on the heavy
side."

According to him, 84% is very good for a Commando engine in a Featherbed
frame. He had it at 74% and it shook too much, after balancing to 84% the
engine could be revved to 8500 rpm without too much vibration.

Jean



 
  #15
Champ
 
Default Re: Looking for information on engine balancing for a Norton

On Mon, 30 Apr 2007 23:35:03 +0100, Wicked Uncle Nigel
<wun@wicked-uncle-nigel.me.uk> wrote:

>>>>Anyhow, how do you know so much about 'Ardly Movin'sons, I thought you
>>>>didn't like 'em.

>>
>>>I've nothing much against 'em. They're a bit like the bike equivalent of a
>>>land rover...

>>
>><nods>
>>
>>Yep - they're both appalling vehicles.

>
>Remind me to introduce you to the Landcruiser.
>
>You're going to *hate* it.


I probably won't you know.

I drove a proper outback-style Landcruiser (before they morphed into
air-conned and leathered pimp-mobiles) offroad for three days on
Fraser Island in Queensland in 89, and it was great. Of course, that
was doing what it was designed to do; rarely the case for landrovers
driven in England.

--
Champ
neal at champ dot org dot uk
 
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